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Tuesday, March 2, 2021

HUMIDITY(RH) AND TEMPERATURE IN TEXTILES INDUSTRIES

 

In This Article we are going to See Various Departments in TEXTILES Industries and what kind of Humidity and Temperature Maintained in Plants by Pictures..




What are the Parameters are used in Textiles Area.?

  • Humidity
  • Temperature
  • Moisture content
  • Gas level
  • Differential pressure switch
  • PH,TDS Control
  • Flow measurement
  • Fire Alarm systems

Textile Flow Chart



1. BLOW-ROOM DEPARTMENT



  • In blow room the tuft size of cotton becomes smaller and smaller. 
  • In a word we can say a section in which the supplied compressed bales are opened, cleaned & blending or mixing to form uniform lap of specific length is called Blow room section.
  • In BlowRoom Department maintain (50-55 %) of RH for Cotton.
  • In BlowRoom Department maintain (50-60 %) of RH for Viscose.
  • In BlowRoom Department maintain (27-35 °C ) of TEMP for Cotton.

2. CARDING - DEPARTMENT


  • Carding, in textile production, a process of separating individual fibres, using a series of dividing and redividing steps, that causes many of the fibres to lie parallel to one another while also removing most of the remaining impurities.
  • In Carding Department maintain (50-55 %) of RH for Cotton.
  • In Carding Department maintain (50-60 %) of RH for Viscose.
  • In Carding Department maintain (50-60 %) of RH for Polyster.
  • In Carding Department maintain (27-35 °C ) of TEMP for Cotton.

3. PREPARATORY (DRAWING) DEPARTMENT



  • Drawing, also called Drafting, in yarn manufacture, process of attenuating the loose assemblage of fibres called sliver (q.v.) by passing it through a series of rollers, thus straightening the individual fibres and making them more parallel.
  • In Carding Department maintain (50-55 %) of RH for Cotton.
  • In Carding Department maintain (50-60 %) of RH for Viscose.
  • In Carding Department maintain (50-60 %) of RH for Polyster.
  • In Carding Department maintain (27-35 °C ) of TEMP for Cotton.

4. COMBER DEPARTMENT




  • The comber is used in the production of medium, medium-fine and fine yarns. Within overall spinning process, the combing operation serves to improve the raw material.
  • Yarn production is low, while generation of noil is high

  • In Comber Department maintain (50-55 %) of RH for Cotton.
  • In Comber Department maintain (50-60 %) of RH for Viscose.
  • In Comber Department maintain (27-35 °C ) of TEMP for Cotton.


5. SIMPLEX DEPARTMENT



  • Simplex is an intermediate process in which fibers are converted into low twist lea called roving. 
  • The sliver which is taken from draw frame is thicker so it is not suitable for manufacturing of yarn.
  • Its purpose is to prepare input package for next process.
  • In Simplex department maintain (50-55 %) of RH in Plant.

6. SPINNING - DEPARTMENT


  • Spinning is the process of taking textile fibers and filaments and making them into yarn. 
  • Spinning involves many methods and different machines, depending on what kind of yarn is being made. 
  • In Spinning Department maintain (50-60 %) of RH for Cotton.
  • In Spinning Department maintain (50-60 %) of RH for Viscose.
  • In Spinning Department maintain (55-60 %) of RH for Polyster.
  • In Spinning Department maintain (27-35 °C ) of TEMP for Cotton.


7. AUTO-CONER (Winding) DEPARTMENT




  • The Auto-coner is highly automated. It winds spun cotton yarn from cops to cones, analysing it as it winds. 
  • Any faults are detected by the machine and cut before the yarn is spliced back together.  
  • In Winding Department maintain (60-65 %) of RH for Cotton.
  • In Winding Department maintain (50-60 %) of RH for Viscose.
  • In Winding Department maintain (55-60 %) of RH for Polyster.
  • In Winding Department maintain (27-32 °C ) of TEMP for Cotton.

TFO - DEPARTMENT



  • The method of twisting two or more single yarns is called doubling or folding or ply twisting.
  • Such yarns are designated as doubled yarn, folded yarn or plied yarn and the machines intended for the purpose are called doublers, ply-twisters or two-for-one (TFO) twisters.
  • Two-For-One (TFO) is a two-stage process where the yarns are doubled and then twisted. 
  • In TFO process two or more single yarns are twisted in order to enhance 

OE - DEPARTMENT



  • Open-end spinning is a technology for creating yarn without using a spindle. 
  • The O.E. machines that are now in market boasts of many a basic needs like, longer length of machine, higher speeds, able to process coarser hank, fewer 
  • Bigger supply of cans to open-end and bigger packages to weaving.
  • In Weaving Department maintain (55-60 %) of RH.
  • In Weaving Department maintain (30-35 °C ) of TEMP.


8. SIZING DEPARTMENT



  • Sizing is the process of giving a protective coating on the warp yarn to minimize yarn breakage during weaving. 
  • Sizing is the most important operation in preparing warp yarn for weaving especially with cotton yarn.

9. WEAVING DEPARTMENT



  • Weaving Department about loom mechanism .
  • Loom is machine or device which is used to produce woven fabric. 
  • It is the central point of whole process of cloth production
  • It is a device used to weave cloth.
  • In Weaving Department maintain (60-65 %) of RH for Cotton.
  • In Weaving Department maintain (50-60 %) of RH for Viscose.
  • In Weaving Department maintain (55-60 %) of RH for Polyster.
  • In Weaving Department maintain (24-30 °C ) of TEMP for Cotton.

10. DYEING DEPARTMENT






11.Textiles Printing Department


12.Garments Department




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