In this Article we are going to discuss about Honeywell NX VFD drive Fault code , Cause , and Remedy. The fault coding and trip logic are similar in all Honeywell NX inverters. This fault code , causes , and remedy are applies for both NXS and NXL HVAC.
Fault Code : 1 Overcurrent
Possible Cause :
- Frequency converter has detected too high a current (greater than 4 * In) in the motor cable:
- Sudden heavy load increase.
- Short circuit in motor cables.
- Unsuitable motor.
Remedy:
- Check loading.
- Check cables.
- Check motor size.
Fault Code : 2 Overvoltage
Possible Cause : The DC-link voltage has exceeded the limits defined in
- Too short a deceleration time.
- High over voltage spikes in utility.
Remedy: Increase deceleration time.
Fault Code : 3 Earth fault
Possible Cause :
- Current measurement has detected that the sum of motor phase current is not zero.
- Insulation failure in cables or motor.
Remedy: Check motor cables and motor.
Fault Code : 5 Charging switch
Possible Cause :
The charging switch is open when the Start command has been given.
- Faulty operation.
- Component failure.
Remedy:
- Reset the fault and restart.
- Should the fault recur, contact the technical support.
Fault Code : 7 Saturation Trip
Possible Cause : Various causes, e.g. faulty component.
Remedy:
- Cannot be reset from the keypad.
- Switch off power.
- Do not connect power.
- Contact Honeywell.
- If this fault appears simultaneously with Fault 1, check motor cables and motor.
Fault Code : 8 System fault
- Component failure.
- Faulty operation.
Remedy: Reset the fault and restart. Should the fault recur, contact the technical support.
Fault Code : 9 Under voltage
Possible Cause : DC-link voltage is under the voltage limits defined in:
- Most probable cause.
- Too low a supply voltage.
- Frequency converter internal fault.
Remedy:
- In case of temporary supply voltage break, reset the fault and restart the frequency converter.
- Check the supply voltage.
- If it is adequate, an internal failure has occurred.
- Contact the technical support.
Fault Code : 10 Input line Supervision
Possible Cause : Input line phase is missing.
Remedy: Check supply voltage and cable.
Fault Code : 11 Output Phase Supervision
Possible Cause : Current measurement has detected that there is no current in one motor phase.
Remedy: Check motor cables and motor.
Fault Code: 13 Inverter under Temperature
Possible Cause: Heat sink temperature is under – 10 °C.
Remedy: Check that the inverter is operated under specified conditions.
Fault Code : 14 Inverter over Temperature
Possible Cause :
- Heat sink temperature is over 90 °C.
- Over temperature warning is issued when the heat sink temperature exceeds 85 °C.
Remedy:
- Check the correct amount and flow of cooling air.
- Check the heatsink for dust.
- Check the ambient temperature.
- Make sure that the switching frequency is not too high in relation to ambient temperature and motor load.
Fault Code : 15 Motor Stalled
Possible Cause : Motor stall protection has tripped.
Remedy:
- Check motor.
- Check that pump or fan is not blocked.
Fault Code : 16 Motor over Temperature
Possible Cause :
- Motor overheating has been detected by frequency converter motor temperature model.
- Motor is overloaded.
Remedy:
- Decrease the motor load.
- If no motor overload exists, check the temperature model parameters.
Fault Code : 17 Motor Under Load
Possible Cause : Motor under load protection has tripped.
Remedy:
- FAN: check that belt is not broken.
- PUMP: check that pump is not dry.
Fault Code : 22 EEPROM Checksum Fault
Possible Cause : Parameter save fault:
- Faulty operation.
- Component failure.
Remedy: Contact the technical support.
Fault Code : 24 Counter fault
Possible Cause : Values displayed on counters are incorrect.
Remedy: Contact the technical support.
Fault Code : 25 Microprocessor Watchdog Fault
Possible Cause :
- Faulty operation.
- Component failure.
Remedy:
- Reset the fault and restart.
- Should the fault recur, contact the technical support.
Fault Code : 29 Thermistor fault
Possible Cause : The Thermistor input has detected increase of the motor temperature.
Remedy:
- Check motor cooling and loading.
- Check thermistor connection. (If thermistor input is not in use, it has to be short circuited.)
Fault Code : 32 Fan Cooling
Possible Cause : Cooling fan of the inverter does not start, when ON command is given.
Remedy: Contact the technical support.
Fault Code : 34 Internal Bus Communication
Possible Cause : Ambient interference of defective hardware.
Remedy: Should the fault recur, contact the technical support.
Fault Code : 35 Application fault
Possible Cause : Selected application does not function.
Remedy: Contact the technical support.
Fault Code : 39 Device Removed
Possible Cause :
- Option board removed.
- Drive removed.
Remedy: Reset the VFD drive
Fault Code : 40 Device unknown
Possible Cause : Unknown option board or drive.
Remedy: Contact the technical support.
Fault Code : 41 IGBT Temperature
Possible Cause : IGBT Inverter Bridge over temperature protection has detected to high a motor current.
Remedy:
- Check loading.
- Check motor size.
Fault Code : 44 Device change
Possible Cause :
- Option board changed.
- Option board has default settings.
Remedy: Reset the VFD drive
Fault Code : 45 Device added
Possible Cause : Option board added.
Remedy: Reset the VFD drive.
Fault Code : 50 Analogue input line current less than 4 milliamps (selected signal range 4 to 20 milliamps)
Possible Cause :
- Current at the analogue input is less than 4 milliamps.
- Control cable is broken or loose.
- Signal source has failed.
Remedy: Check the current loop circuitry.
Fault Code : 51 External fault
Possible Cause :
- Digital input fault.
- Digital input has been programmed as external fault input and this input is active.
Remedy:
- Check the programming and the device indicated by the external fault information.
- Check also the cabling of this device.
Fault Code : 52 Keypad Communication Fault
Possible Cause : The connection between the control keypad and the frequency converter is broken.
Remedy: Check keypad connection and possible keypad cable.
Fault Code : 53 Field bus Fault
Possible Cause : The data connection between the field bus Master and the field-bus board is broken.
Remedy:
- Check installation.
- If installation is correct, contact the technical support.
Fault Code : 54 Slot Fault
Possible Cause : Defective option board or slot.
Remedy:
- Check board and slot.
- Contact the technical support.
Fault Code : 55 Actual value supervision
Possible Cause : Actual value has exceeded or fallen below the actual value supervision limit.
Remedy: Check the process.
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